how we help
Get the right M&R strategy, enhance operational efficiency & lower your costs
Maintenance Management
We implement structured maintenance systems to provide the right metrics, controls, activities and behaviors to directly impact asset care outcomes
Reliability Management
Customized design and installation of the right Reliability Management System & appropriate metrics, with the goal of improving overall operational resilience.
Maintenance Cost Management
We analyze and optimize maintenance costs, striking a balance between minimizing expenses and maximizing asset reliability while optimizing labor utilization and productivity.
Work-Order Management and CMMS Integration
Streamlining work-order processes and integrating Computerized Maintenance Management Systems (CMMS) improves efficiency, tracking, and resource allocation.
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Read Case Study Ref #09
Specialty Chemicals Company
OUR APPROACH
Scoping to Sustainability
Scoping to Sustainability
What You Can Expect
Our tailored approach combines in-depth analysis, customized solutions, and a roadmap for implementation. Collaborating closely with you, we're committed to getting you the right M&R strategy, enhancing operational efficiency and lowering your costs.
Scoping
We begin our engagement with a brief scoping phase that involves close collaboration with your team. During this stage, we assess your unique business environment, objectives and challenges, ensuring that the scope of our Maintenance / Reliability intervention is in perfect alignment with your organizational goals. This phase serves as the cornerstone of a high-impact strategy, specifically tailored to your organization.
Analysis
In the subsequent analysis phase, we conduct an in-depth analysis and assessment of your existing maintenance practices, reliability strategies, and work-order processes. Our team evaluates historical data, identifies patterns of failures, and assesses asset performance. This is supported by detailed observations of work execution to understand skills and behaviors. This analysis helps us uncover improvement opportunities and develop data-driven strategies.
Implementation
Based on the analysis, we implement a customized Maintenance and / or Reliability strategy. This includes preventive, predictive, and corrective maintenance approaches with a particular focus on "bad actors" and critical equipment, designed to ensure equipment reliability and minimize unplanned downtime. We establish maintenance schedules, define key performance indicators, and optimize resource allocation for efficient operations.
Our reliability-focused approach integrates best practices such as Root Cause Analysis (RCA) and Failure Mode and Effects Analysis (FMEA). We proactively identify potential failure points, implement reliability-centered maintenance (RCM) principles, and prioritize maintenance efforts based on risk assessment.
To streamline maintenance workflows, we introduce effective work-order management processes. This involves creating a standardized work-order process, ensuring proper documentation, and integrating or enhancing a Computerized Maintenance Management System (CMMS) for centralized tracking and reporting. This integration enhances transparency and enables real-time decision-making.
We delve into your maintenance cost structure, analyzing labor, materials, downtime, and other expenses. By identifying cost drivers and inefficiencies, we develop strategies to optimize spending without compromising asset reliability. This approach helps strike the right balance between cost savings and operational effectiveness.
Guided by the insights gained during the analysis phase, we implement the customized maintenance and reliability strategies. Our team collaborates closely with your personnel to ensure seamless execution, smooth integration of new processes, and proper training to maximize the effectiveness of the adopted practices.
RELATED CAPABILITIES
While positive improvements can be made in Maintenance & Reliability alone, the most sustainable results are driven through an integrated approach
Our Latest Insights
Our Latest Insights
Revolutionizing Maintenance and Reliability for Enhanced Efficiency and Cost-Reduction
CONTACT
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about your Maintenance & Reliability
Start a Conversation
about your Maintenance & Reliability
Discuss how we can tailor solutions to your organization.