What You Can Expect

Our tailored approach combines in-depth analysis, customized solutions, and a roadmap for implementation. Collaborating closely with you, we're committed to getting you the right M&R strategy, enhancing operational efficiency and lowering your costs.

Scoping

We begin our engagement with a brief scoping phase that involves close collaboration with your team. During this stage, we assess your unique business environment, objectives and challenges, ensuring that the scope of our Maintenance / Reliability intervention is in perfect alignment with your organizational goals. This phase serves as the cornerstone of a high-impact strategy, specifically tailored to your organization.

Analysis

In the subsequent analysis phase, we conduct an in-depth analysis and assessment of your existing maintenance practices, reliability strategies, and work-order processes. Our team evaluates historical data, identifies patterns of failures, and assesses asset performance. This is supported by detailed observations of work execution to understand skills and behaviors. This analysis helps us uncover improvement opportunities and develop data-driven strategies.

Implementation 

Based on the analysis, we implement a customized Maintenance and / or Reliability strategy. This includes preventive, predictive, and corrective maintenance approaches with a particular focus on "bad actors" and critical equipment, designed to ensure equipment reliability and minimize unplanned downtime. We establish maintenance schedules, define key performance indicators, and optimize resource allocation for efficient operations.

Our reliability-focused approach integrates best practices such as Root Cause Analysis (RCA) and Failure Mode and Effects Analysis (FMEA). We proactively identify potential failure points, implement reliability-centered maintenance (RCM) principles, and prioritize maintenance efforts based on risk assessment.

To streamline maintenance workflows, we introduce effective work-order management processes. This involves creating a standardized work-order process, ensuring proper documentation, and integrating or enhancing a Computerized Maintenance Management System (CMMS) for centralized tracking and reporting. This integration enhances transparency and enables real-time decision-making.

We delve into your maintenance cost structure, analyzing labor, materials, downtime, and other expenses. By identifying cost drivers and inefficiencies, we develop strategies to optimize spending without compromising asset reliability. This approach helps strike the right balance between cost savings and operational effectiveness.

Guided by the insights gained during the analysis phase, we implement the customized maintenance and reliability strategies. Our team collaborates closely with your personnel to ensure seamless execution, smooth integration of new processes, and proper training to maximize the effectiveness of the adopted practices.